Cardboard boxes are used for various purposes. There are many factors that affect their quality and performance. Therefore, it is important to understand their basic requirements so that you can choose the right box for your needs.
Uses of Corrugated Cardboard Boxes Manufacturers
Corrugated cardboard boxes are a great way to ship goods in an efficient and eco-friendly manner. With a number of customization options available, it’s easy to find a design and finish that fits your needs.
While a corrugated box might be the first thing you think of, they’re actually an important part of every aspect of material management. They provide a professional logistical tool, while also helping to protect products. They’re also a cost-efficient, reusable packaging solution.
When shopping online, you’ll notice that many items are shipped in a corrugated cardboard box. It’s an affordable way to brand your products, while making them recognizable. With custom printing, you can make your product stand out from the crowd.
For added protection, you can even add an anti-static coating to your corrugated box. It can be made from conductive foam or polymer materials. If your company ships electronic equipment, you’ll want to use this kind of material to help avoid the damage that a small static charge can cause.
Aside from a protective coating, corrugated cardboard has other features that can help you protect your products. For example, you can opt for a wax impregnated box. These boxes are usually used for storing perishable merchandise in extended refrigeration storage. They’re also known to act as a barrier against water, dust and other contaminants.
Other protective measures include UV coatings. These high-tech coatings offer exceptional strength and durability, while also being eco-friendly. They’re available in a variety of finishes, including matt, gloss and high-gloss.
Another great feature of a corrugated cardboard box is that they can be recycled. Unlike other types of paper, it’s easier to recycle corrugated cardboard. You can fold it up to save space and use it again later on.
Regardless of the type of material you choose, the right corrugated box is sure to ensure your shipment arrives in perfect condition. Whether you’re shipping pharmaceuticals, books, clothing or toys, you can count on these boxes to safely transport your goods.
In addition to its structural rigidity, a corrugated box is also known for its cushioning properties. They’re also designed to accommodate a wide range of climate conditions.
Factors of Cardboard Boxes
Cardboard boxes are a type of flexible packaging material that is used to ship different products. They are lightweight, strong and durable. They can be folded for future use. Their wide range of applications makes them an attractive option for many industries. Moreover, they are recyclable and eco-friendly.
Despite their flexibility, manufacturers must be cautious about factors that can impact the performance of their corrugated boxes. Some of the factors that influence the quality and performance of the box include the design, the raw materials, and the storage method.
For example, the structural design of the box has a big impact on how it can get its product to the consumer intact. It also has an impact on how the box can be closed. The means of closing a box is also affected by the production equipment used.
Besides, the means of shipping and handling are also factors that affect the performance of the corrugated cardboard. For instance, if a box is made for unit load handling, it may not be suitable for mixed logistics systems.
Furthermore, the style of the box may also have an impact on its design. A few of the variants available in the market include a One Piece Folder, a Five Ply Board, a Double Wallboard, a Triple Wallboard and a Tube.
Some of the major companies that are operating in the corrugated cardboard boxes market include Westrock Company, Smurfit Kappa Group, Mondi PLC, DS Smith PLC, and Packaging Corporation of America. Their operations involve pulping, converting, and manufacturing of wood chips into pulp, paper, and board.
The process of making corrugated cardboard begins with harvesting the pine trees. After the wood is cut, it is stripped of the bark and wood fibers. The chips are then cooked in a liquor containing sodium hydroxide and ionic compounds. The resulting fibers are dried in a paper machine.
After the pulping and manufacturing process, other raw materials are used to finish the corrugated box. Some of these materials include water-based adhesives and PET as backing.
The corrugated cardboard boxes manufacturers must ensure the performance of their boxes to be able to satisfy the needs of their customers. They must also be careful about the weather conditions, the types of shipping, and the storage methods.
Basic Requirements of Cardboard Boxes
When choosing a box manufacturer, there are some basic requirements that must be met. They include the materials used and the methods used to produce the box.
Corrugated cardboard is one of the more durable types of boxes. It has a rough, rustic look. It is also tear resistant and has uniform resistance to external forces. It is generally used for retail packaging, shipping cartons, and product displays.
Chipboard is another type of material used for cardboard. It is composed of recycled paper stock. The boards are pressed into sheets. They are then cut into shapes and used to make partitions within the boxes.
Chipboard and kraft paper are both considered to be heavy-duty papers. Cardboard is less dense than chipboard. Cardboard is often used in postcards, catalog covers, and business cards.
When choosing a box manufacturer, it is important to understand the different factors that may influence the final result. For instance, the size of the box, the style of the box, and its joints all impact its appearance. You might want to consider choosing a box with a conductive surface to keep static from accumulating during handling.
There are several different manufacturing processes to choose from. The first is single-layer cardboard, also known as Fourdrinier. The next process is cardboard tubes, which is produced in multiple layers. It is a more complicated process but the result is stronger.
Corrugated fiberboard is a thicker version of paperboard and is used to create retail and shipping boxes. It is constructed of a heavier medium and is made with a porous surface. This makes it ideal for display boxes and printing.
Creating a box from scratch requires a large amount of energy and resources. Fortunately, it is easy to find cardboard boxes that are manufactured from recycled material. However, they tend to be of lower quality than those made from virgin pulp.
A box maker’s certificate identifies the manufacturer. It will state the specifications of the material, as well as the tests performed to determine its strength and stability. The box must pass the Mullen Bursting test and the Edge Crush Test. This is to assure that the box is safe and will withstand the specified pressures.
Functions of Boxes
Corrugated cardboard boxes offer a number of advantages over traditional cartons, including sustainability, durability, flexibility, and protection for the product. With the help of a professional manufacturer, you can have a custom-made box that suits your specific needs.
Corrugated cardboard is one of the most common materials used for shipping boxes. It’s also widely used for retail packaging. However, it’s important to note that the strength of the material depends on several factors, from the way it’s manufactured to its performance in the shipping process.
The most common type of corrugated board is the single-wall board. The single-wall board is made up of just one layer of corrugated medium sandwiched between two layers of liner paper. It’s most commonly used to package consumer goods.
Another option is the triple-wall corrugated board, which has three layers of medium attached to each other. The triple wall provides greater vertical compression strength and offers cushioning. The triple wall corrugated board is similar to wood crates in terms of strength.
A third option is the tube, which acts as a layer between the outer layers of the board. It’s possible to combine this element with other elements of the interior packing. The tube also provides compression strength.
The most important factor in predicting the strength of a corrugated box is the edge crush resistance (ECT). The ECT value starts at 23 ECT for a single-wall board, with a high ECT value for a triple-wall board.
In addition, the performance of a corrugated box depends on the design of the box. If the outer dimensions are not sufficient for the weight of the box, then a different model may be required. It’s also important to consider the method of stacking the corrugated box.
A variety of adhesives are available for the production of corrugated cardboard. Some adhesives can cause the board to become flame-resistant. Moreover, it’s important to choose the best printing methods for the corrugated carton.
The most appropriate option for the printing method is direct printing with a high-resolution inkjet system. This ensures that the surface of the box absorbs the ink and stays in place.